Henan Vest Machinery Co.,Ltd
Henan Vest Machinery Co.,Ltd
Due to the high technical requirements of producing micro-particle cat litter, VEST engineers can provide on-site guidance.
A Cat Litter Granulation Production Line is an automated equipment system specifically designed to process raw materials into cat-friendly cat litter pellets. The line primarily consists of raw material handling equipment, mixing equipment, a granulator, drying equipment, screening equipment, a coating machine, packaging equipment, and environmental protection facilities.
Cat Litter Granulation Production Lines are characterized by a high degree of automation, flexible configuration, environmental friendliness, and high quality consistency. Equipment and process requirements vary depending on the type of cat litter, such as bentonite, tofu, silica, and sawdust.
Modern Cat Litter Granulation Production Lines not only improve production efficiency and reduce labor costs, but also allow for flexible adjustments to product specifications based on market demand to meet diverse consumer needs. With the rapid development of the pet industry, demand for cat litter continues to rise. Cat Litter Granulation Production Lines have become widely used by large and medium-sized manufacturers, driving the development of the entire industry.
Bentonite cat litter is beloved by cat owners for its excellent water absorption and clumping properties. To meet market demand for bentonite cat litter, the design and configuration of the production line are crucial. A bentonite Cat Litter Granulation Production Line typically includes several key equipment and process steps to ensure the production of high-quality cat litter pellets.
Raw Material Preparation : High-quality bentonite raw materials are selected and initially screened, cleaned, and impurities removed to ensure smooth processing in subsequent processes.
Crushing and Screening: The prepared bentonite raw materials are fed into a crusher for crushing to obtain a powder of the appropriate particle size. This powder is then graded using a sieving machine to remove unqualified particles.
Mixing : The screened bentonite powder is evenly mixed with other additives (such as fragrances and deodorants) to ensure that each pellet has excellent functionality and adsorption capacity.
Granulation : The mixed material is fed into a disc granulator. The appropriate humidity and agitation speed are controlled to ensure that the material is fully rolled in the discs, forming uniform cat litter pellets.
Drying and Sieving : The formed granules are dried in a rotary dryer and then sieved again to ensure uniform particle size and a suitable final product.
Coating : After drying and cooling, the granules enter the coating process. The coating machine sprays the coating material evenly onto the granules and then rolls them in a drum to evenly distribute the coating. This coating process reduces dust, improves water absorption and agglomeration, and enhances deodorization. The coated granules are then dried and cooled again to ensure the coating is fully cured.
Packaging : Qualified cat litter granules are weighed and automatically packaged into bags for easy distribution and transportation.
Adaptability : The disc granulator is suitable for processing raw materials with high relative humidity, such as the mixture used in bentonite cat litter production. By adding the appropriate amount of water and binder, the raw material granules are effectively formed into uniform spherical granules in the disc.
Optimized Particle Morphology : The disc granulator can adjust the tilt angle and rotation speed according to needs, facilitating the production of granules with varying diameters and densities. For bentonite cat litter, parameters during the granulation process can be controlled to achieve granules with improved water absorption and agglomeration properties.
High Production Efficiency : Compared to other granulation equipment, disc granulators generally offer higher production efficiency. A single machine can operate continuously, quickly converting raw materials into spherical granules, making it suitable for small and medium-sized production needs.
Easy Operation : The disc granulator has a relatively simple structure and is easy to operate and maintain. Operators can flexibly adjust granulation parameters by adjusting the disc’s tilt angle and controlling the speed to achieve optimal granulation results.
Cost Control : The investment and operating costs of a disc granulator are relatively low. By optimizing the production process and improving equipment utilization, production costs can be effectively controlled and product competitiveness enhanced.
Address:Zhengzhou City, Henan Province, ChinaPhone:+86-15538359886Email:[email protected]